Mechanical testing and reliability analysis for 3D printed cubic lattices

Nitin Nagesh Kulkarni, Stephen Ekwaro-Osire, Paul F. Egan

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

3D printing has enabled new avenues to design and fabricate diverse structures for engineering applications, such as mechanically efficient lattices. Lattices are useful as implants for biological applications for supporting in vivo loads. However, inconsistencies in 3D printing motivates a need to quantify uncertainties contributing to mechanical failure using probabilistic analysis. Here, 50 cubic unit cell lattice samples were printed and tested with designs of 50% porosity, 500-micron beam diameters, and 3.5mm length, width, and height dimensions. The average length, width, and height measurements ranged from 3.47mm to 3.48mm. The precision in printing with a 95% confidence level was greater than 99.8%. Lattice elastic moduli ranged from about 270 MPa to 345 MPa, with a mean of 305 MPa. Probabilistic analyses were conducted with NESSUS software. The distributions of input parameters were determined using a chi-square test. The first-order reliability method was used to calculate the probability of failure and sensitivity of each input parameter. The elastic modulus was the most sensitive among all input parameters, with 57% of the total sensitivity. The study quantified printing inconsistencies and sensitives using empirical evidence and is a significant step forward for designing 3D printed parts for mechanical applications.

Original languageEnglish
Title of host publicationSafety Engineering, Risk, and Reliability Analysis
PublisherAmerican Society of Mechanical Engineers (ASME)
ISBN (Electronic)9780791884669
DOIs
StatePublished - 2020
EventASME 2020 International Mechanical Engineering Congress and Exposition, IMECE 2020 - Virtual, Online
Duration: Nov 16 2020Nov 19 2020

Publication series

NameASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE)
Volume14

Conference

ConferenceASME 2020 International Mechanical Engineering Congress and Exposition, IMECE 2020
CityVirtual, Online
Period11/16/2011/19/20

Keywords

  • 3D printing
  • Design
  • Lattices
  • Mechanical testing
  • Reliability
  • Sensitivity

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